型號(hào)：LSA-E84單槽超聲波清洗機(jī)
使用說(shuō)明書
型號(hào)：LSA-E84單槽式超聲波清洗機(jī)
一、設(shè)備概述
LSA-E84單槽式超聲波清洗機(jī)，清洗的原理是：超聲波發(fā)生器將工頻電能轉(zhuǎn)變成28KHz的高頻電信號(hào)，通過(guò)高頻電纜輸送到超聲波換能器上，換能器被加上高頻電壓后，產(chǎn)生強(qiáng)有力的超聲振動(dòng)，在液體中迅速傳播，作用于超聲波清洗槽內(nèi)液體介質(zhì)中，產(chǎn)生每秒2.8萬(wàn)次的振動(dòng)，從而將工件附著的污垢震落，達(dá)到清洗目的。
該設(shè)備由PLC觸摸屏集成控制，具有清洗漂洗功能，定時(shí)，液位保護(hù)，障礙報(bào)警等功能。
二、設(shè)備外型
三、設(shè)備參數(shù)
1. 清洗機(jī)內(nèi)徑： 1500*500*1000mm
2. 外形尺寸: 1800*800*1300mm
3.排液形式： 手動(dòng)啟閉，2吋排水閥
4.超聲功率: 6000W
5.超聲頻率： 28K
6.加熱功率: 10kw
7.管道口徑： 2吋
8.鼓泡風(fēng)機(jī)功率: 750w
9.材質(zhì)： 不銹鋼304 2B
10.超聲輸入電壓: AC380V 50Hz
11.加熱輸入電壓: AC380V 50Hz
四、操作指南
1.首先在超聲槽體內(nèi)放水，一般離槽沿30cm（或根據(jù)客戶自身需要），設(shè)備內(nèi)部安裝有液位探測(cè)器，無(wú)水或水位低于該探測(cè)器，紅燈亮起訊響報(bào)警15秒。
2.打開設(shè)備總電源，在機(jī)器左側(cè)。
3.如緊急停止按鈕在拍下狀態(tài)，則拔起。
然后選擇下方的自動(dòng)或手動(dòng)工作開關(guān)。
4.在參數(shù)設(shè)定畫面根據(jù)實(shí)際情況進(jìn)行設(shè)定，以下介紹自動(dòng)工作設(shè)定。
①點(diǎn)擊功率設(shè)定1，框內(nèi)輸入數(shù)值，即超聲功率，值為3000w。
②點(diǎn)擊功率設(shè)定2，框內(nèi)輸入數(shù)值，即超聲功率，值為3000w
③點(diǎn)擊溫度設(shè)定按鈕，在框內(nèi)輸入數(shù)值，即加熱溫度。
④點(diǎn)擊超聲時(shí)間設(shè)定，框內(nèi)輸入數(shù)值，單位是秒。
⑤點(diǎn)擊鼓泡時(shí)間設(shè)定，框內(nèi)輸入數(shù)值，單位是秒。
⑥點(diǎn)擊工作次數(shù)設(shè)定，超聲波清洗工作一次，鼓泡漂洗工作一次，兩項(xiàng)加起為一個(gè)單位。
所有設(shè)定完畢后，點(diǎn)擊工作畫面。
按啟動(dòng)按鈕后，設(shè)備進(jìn)入自動(dòng)工作狀態(tài)。到達(dá)的工作時(shí)間，訊響發(fā)出嘀嘀聲，黃燈亮起15秒提醒。
5.在參數(shù)設(shè)定畫面根據(jù)實(shí)際情況進(jìn)行設(shè)定，以下介紹手動(dòng)工作設(shè)定。
將開關(guān)撥到手動(dòng)狀態(tài)。
①點(diǎn)擊功率設(shè)定1，框內(nèi)輸入數(shù)值，即超聲功率，值為3000w。
②點(diǎn)擊功率設(shè)定2，框內(nèi)輸入數(shù)值，即超聲功率，值為3000w
③點(diǎn)擊溫度設(shè)定按鈕，在框內(nèi)輸入數(shù)值，即加熱溫度。
④點(diǎn)擊超聲時(shí)間設(shè)定，框內(nèi)輸入數(shù)值，單位是秒。
⑤點(diǎn)擊鼓泡時(shí)間設(shè)定，框內(nèi)輸入數(shù)值，單位是秒。
⑥點(diǎn)擊工作次數(shù)設(shè)定，超聲波清洗工作一次，鼓泡漂洗工作一次，兩項(xiàng)加起為一個(gè)單位。
所有設(shè)定完畢后，點(diǎn)擊工作畫面。
根據(jù)客戶要求，可按超聲1，超聲2，設(shè)備進(jìn)入手動(dòng)工作狀態(tài)。待超聲到達(dá)的工作時(shí)間，訊響發(fā)出嘀嘀聲，黃燈亮起15秒提醒。再按手動(dòng)鼓泡，此時(shí)鼓泡漂洗開啟，待鼓泡程序到達(dá)設(shè)定時(shí)間后，訊響發(fā)出嘀嘀聲，黃燈亮起15秒提醒。
注意：超聲和鼓泡按鍵不要同時(shí)按下。
五、性能特點(diǎn)
1. 操作面板PLC觸摸品顯示操作，功能全面，操作簡(jiǎn)便。
2.自動(dòng)控制操作過(guò)程，整套系統(tǒng)實(shí)現(xiàn)超聲清洗，鼓泡漂洗，加熱，定時(shí)自動(dòng)完成運(yùn)行，各工藝時(shí)間可調(diào)。
2.整體設(shè)備充分考慮人體工程學(xué)，保證操作者安全、舒適。
3.超聲波強(qiáng)度大，超聲波密度高，該超聲驅(qū)動(dòng)形式適于清洗油污、石蠟等難以清洗的產(chǎn)品，在機(jī)械行業(yè)得到廣泛應(yīng)用。
4.超聲波控制器采用的掃頻驅(qū)動(dòng)電路，消除清洗盲區(qū)，不會(huì)出現(xiàn)信號(hào)干擾，以及頻率不諧振現(xiàn)象。
5.具有軟啟動(dòng)及停機(jī)功能，延長(zhǎng)電器使用壽命。
6.設(shè)計(jì)了過(guò)壓、過(guò)溫、過(guò)流保護(hù)線路，安全可靠有保障。
7.清洗時(shí)液體內(nèi)產(chǎn)生的氣泡非常均勻，工件的清洗效果也將非常均勻一致。
8. 管路鋪設(shè)整齊、美觀，閥門等部件便于維修、更換。
9. 設(shè)備安裝了液位報(bào)警探測(cè)器，在無(wú)水或水位低于加熱管時(shí)自動(dòng)報(bào)警。
10.該設(shè)備在右側(cè)安裝有緊急停止按鈕，遇有情況可迅速按下，停止一切操作程序。
Model：LSA-E84 Ultrasonic Cleaning Machine
operation instructions
Model: LSA-E84 ultrasonic cleaner
Ⅰ.Equipment Overview
The principle of cleaning for LSA-E84 ultrasonic cleaner: The ultrasonic generator converts the power frequency electric energy to high frequency electric signal of 25KHz, and transmit it to the ultrasonic transducer by high frequency cable. After applied with high frequency voltage, the transducer generates powerful ultrasonic vibration, which broadcasts quickly in the fluid, and acts on the liquid medium of the ultrasonic rinse tank, and generates the vibration of 25 thousａnd times/second, to shake off the dirt attached on the work piece and device, to achieve the cleaning purpose.
The device is controlled by PLC touch screen integrated. The device has multiple functions like wash and rinse, timing, liquid level protection, obstruction alarm and so on.
Ⅱ. Machine Shape
Ⅲ.Equipment Parameter
1. Inside-diameter of the machine: 1500*500*1000mm
2. Boundary dimension: 1800*800*1300mm
3. Drainage form: On or off manually, 2 inches drain valve
4. Ultrasonic power: 6000W
5. Ultrasonic frequency: 28K
6. Heating power: 10kw
7. Caliber of pipeline: 2 inches
8. Bubbling fan power: 750w
9. Material: stainless steel 304 2B
10. Ultrasonic input voltage: AC380V 50Hz
11. Heating input voltage: AC380V 50Hz
Ⅳ. Operation Instruction
Step one: add water into the Ultrasonic tank, usually 30 cm far from the edge (or adjust by demand).There’s a level measurement probe installed on the equipment. If there’s no water in the tank or the water level is lower than the level measurement probe, the red light will light up along with the alarm for 15 seconds.
Step two: open the main power which is on the left of the equipment.
Step three: pull up the emergency stop button, and then choose the switch of working automatically or manually below.
Step four: according to actual condition to set the parameter settings screen, below is the introduction of automatic work setting.
①Click on ‘power setting 1’, enter the numerical value which is ultrasonic power. The maximum is 3000 w.
②Click on ‘power setting 2’, enter the numerical value which is ultrasonic power. The maximum is 3000 w.
③Click on ‘temperature setting’, enter the numerical value which is the temperature for heating.
④Click on ‘ultrasonic time setting’, enter the numerical value. The unit is second.
⑤Click on ‘bubble time setting’, enter the numerical value. The unit is second.
⑥Click on ‘work frequency setting’, if the numerical value is one, then the ultrasonic cleaning will work one time and bubble rinse will work one time.
After done all the settings, click on ‘working menu’.
After press the start button, the machine will start to work. The yellow light will light up along with the alarm for 15 seconds means the machine has finished the cleaning.
Step five: according to different demand
to set the parameter screen.
Below is the introduction of manual
work setting
①Click on ‘power setting 1’, enter the numerical value which is ultrasonic power. The maximum is 3000 w.
②Click on ‘power setting 2’, enter the numerical value which is ultrasonic power. The maximum is 3000 w.
③Click on ‘temperature setting’, enter the numerical value which is the temperature for heating.
④Click on ‘ultrasonic time setting’, enter the numerical value. The unit is second.
⑤Click on ‘bubble time setting’, enter the numerical value. The unit is second.
⑥Click on ‘work frequency setting’, if the numerical value is one, then the ultrasonic cleaning will work one time and bubble rinse will work one time.
After done all the settings, click on ‘working menu’.
Click on ‘ultrasonic 1’ and ‘ultrasonic 2’ according to the actual demand. And then the machine will start to work. The yellow light will light up along with the alarm for 15 seconds means finished. Click on ‘bubble’ and bubble rinse will start to work, after the cleaning is finished, the yellow light will light up along with the alarm for 15 seconds.
Warning: Do not press ‘ultrasonic’ button and ‘bubble’ button in the same time.
Ⅴ. Performance features
1. There is PLC touch screen on the operation panel, and with the multiple and adjustable functions, more humanized and easy operation.
2. The operation process can be automatically controlled. The complete system includes ultrasonic cleaning, bubble rinse, heating and timing. Timing of all the above functions can be adjusted by demand.
2. The equipment takes fully consideration of the human body engineering. It ensure the safety and comfort of all the operators.
3. Large ultrasonic intensity and ultrasonic density; the ultrasonic driving form is applicable to cleaning of difficult cleaned products such as greasy dirt and paraffins, which is widely utilized in machinery industry.
4. The ultrasonic controller adopts unique frequency sweep driving circuit, all the blind spots can be eliminated. There will be no signal disturbing or different frequency in resonance phenomenon.
5. The equipment has functions of soft start and stop, which prolong the workinglife.
6. It is designed with overvoltage, over-temperature and over-current protection circuit, safe and reliable.
7. The bubbles generated in the liquid during cleaning are very uniform, and the cleaning effectiveness of the work pieces will be uniform.
8. The pipes installed inside of the equipment are tidy and orderly. Parts like valve are convenient to be maintained or changed.
9. The equipment installed with liquid level alarm, in the condition of no water or the water level is lower than the standard, the alarm will be triggered while heating the pipes.
10. An emergency stop button was installed on the right of the equipment. Press the button quickly to stop the machine if there’s any emergency situation.
